In this blog, IAC electricals, a manufacturer of hardware, fittings and accessories in India will dive deeper into the world of stay wires, exploring different types, followed by their unique characters and their applications in various industries. 

Types Of Different Stay Wires 

Stay wires are very important components in line construction. It provides stability, support, and resilience. There are different types of stay wires like galvanized wires that offer durability and corrosion resistance, making them important for outdoor applications. Aluminum wires combine lightweight design with excellent conductivity. 

Stainless wires offer superior corrosion resistance and copper-clad steel provides high conductivity. Below are the types of stay wires explained in detail: 

• Galvanized Stay Wires 

Galvanized stay wires are among the most common types used in the line of construction. These types of wires are coated with a layer of zinc through galvanization, which helps protect them from corrosion and rust.

Galvanized stay wires are known for their durability and longevity, making them ideal for outdoor applications where exposure to harsh weather conditions is a concerning factor. 

They are used very commonly in electrical transmission and distribution lines, telecommunication towers, and fencing systems. 

• Aluminum Stay Wires 

Aluminum stay wires provide several advantages over traditional galvanized wires. Lightweight yet very strong, these types of wires are corrosion-resistant and have excellent electrical conductivity. It also makes them suitable for use in electrical transmission and distribution systems. Even aluminum stay wires are very easy to install and maintain, reducing the labor costs and downtime associated with maintenance activities. 

They are commonly used in overhead power lines, telecommunications infrastructure, and aerial cable installations. Stay wire accessories also make the usage of the wires correct. 

• Stainless Steel Stay Wires 

Being one of the leading dealers of ab cable fittings, ground wire accessories, stay wire accessories, and many others, this is a very popular type of stay wire. Stainless steel stay wires are appreciated for their exceptional corrosion resistance and strength. This makes them ideal for demanding applications in harsh environments. 

These wires are made with the help of high-quality stainless steel alloys which offer super resistance to corrosion and rust. Stainless steel wires are used mainly in marine environments, coastal areas, and industrial facilities where exposure to corrosive chemicals is a concern. They are also used in architectural and structural applications where aesthetics are paramount. 

• Copper-Clad Steel Stay Wires 

Copper-clad steel stay wires combine the conductivity of copper with the strength and durability of steel. This type of stay wire offers a versatile solution for different applications. 

These wires feature a steel core coated with a layer of good conductivity of copper, providing excellent electrical performance by maintaining structural integrity. 

Among different stay wires, this type of wire is commonly used in grounding systems, lightning protection systems, and electrical grounding applications. 

These types of wires are also used in telecommunications infrastructure and radio frequency applications where conductivity is important. 

• High Tensile Stay Wires

Insulator fittings manufacturers in India prefer this type of stay wires for construction purposes. These are used to withstand high levels of tension and stress without deforming or breaking. It is made from high-strength steel alloys such as carbon steel or alloy steel. It undergoes special treatment processes to enhance its mechanical properties. 

High tensile stay wires are used in applications where extreme tension loads are expected. These are used in power line construction, suspension bridge cables, and guy wires for tall structures. They offer super strength, durability, and performance, making them a reliable choice for complex infrastructure projects. 

Final Words 

Different Stay Wires are important components in overhead line construction, providing stability, support, and sustainability to the infrastructure. 

By gaining knowledge of different types of stay wires available and their uncommon characteristics, engineers, and designers can opt for the most suitable option for their particular requirements. 

Whether it is galvanized, aluminum, stainless steel, or copper-clad steel, each of them offers different advantages if you choose IAC Electricals. Proper selection with IAC Electricals plays a vital role in ensuring the reliability and longevity of overhead power lines and structural systems.

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It provides an integrated solution, it serves a dual purpose by combining the functions of both electrical grounding into a single cable. Reliability is enhanced for withstanding harsh environmental conditions. Communication networks become much more secure with the help of OPGW cables. It is a very cost-effective solution and is easy to install henceforth it is hassle-free. 

In this blog, IAC Electricals, a manufacturer of electrical accessories & hardware will discuss OPGW cables, their uses, applications, and the important role they play in increasing the reliability of electrical grids. 

Understanding OPGW Cable

OPGW cables are one of the most composite cables which is designed to serve a dual purpose. It carries high-voltage electricity and transmits data through optical fibers embedded within the cable structure. 

The outer layer of the cable consists of a metallic conductor, typically aluminum or aluminum alloy, which provides grounding protection for the electrical transmission system. 

In OPGW cable fittings there are one or more optical fibers, which facilitate the transmission of data signals, such as telecommunications and internet traffic.

Applications In Electrical Grids

OPGW or Optical Ground Wires are the type of cables that are widely used in electrical transmission and distribution systems, especially in high voltage overhead power lines. 

By integrating optical fibers into the ground wire structure, OPGW cables offer different advantages over traditional ground wires. They provide increased lightning protection as well as improved detection of faults and monitoring capabilities.

Moreover, OPGW cable accessories allow utilities to establish reliable communication networks for remote monitoring and control of power grid operations. This helps utilities optimize grid performance, minimize downtime, and improve overall system reliability.

Applications In Telecommunications Network 

OPGW cables are widely used in electrical transmission and distribution systems, particularly in high-voltage overhead power lines. By integrating optical fibers into the ground wire structure, OPGW cables offer several advantages over traditional ground wires. They provide enhanced lightning protection, as well as improved fault detection and monitoring capabilities. 

Additionally, OPGW cables enable utilities to establish reliable communication networks for remote monitoring and control of power grid operations. This helps utilities optimize grid performance, minimize downtime, and improve overall system reliability.

Advantages Of OPGW Cable 

As the demand for reliable power and high-speed data communication continues to grow, OPGW cables are poised to remain at the forefront of innovation, driving the advancement of modern infrastructure and shaping the future of connectivity. 

OPGW cable accessories offer several key advantages over traditional overhead ground wires and fiber optic cables. 

1. Firstly, they provide an integrated solution for both power transmission and data communication, reducing the need for separate infrastructure. This results in cost savings and simplified maintenance for utilities and network operators. 

2. Moreover, OPGW cables offer enhanced reliability and performance, thanks to their robust construction against lightning strikes and electrical faults. They also enable utilities to establish secure communication networks for real-time monitoring and control of critical infrastructure.

Furthermore, OPGW cables support the expansion of telecommunications networks into remote and underserved areas, facilitating economic development.

Future Trends And Innovation 

Nowadays technology has been improving to advancement and the demand for OPGW cables is growing driven by the enhanced need for reliable power transmission. High-speed data communication is also another factor that is demanded highly. 

Further innovations in OPGW cable design might focus on enhancing and developing data transmission speed by increasing their fiber optic capacity. Moreover, it also enhances the durability of the cable and resilience of it. 

However, advancement in material science and manufacturing processes may lead to the development of lighter and more compact OPGW cables. It further reduces installation costs and environmental impact. 

With ongoing research and development efforts, OPGW cables are poised to remain a vital component of modern infrastructure systems. It supports the efficient and sustainable transmission of power and data around the globe.

Final Words 

OPGW cables & accessories represent a remarkable fusion of power transmission and telecommunications technologies, offering a versatile solution for modern infrastructure needs. With their ability to carry high-voltage electricity and transmit data over long distances, OPGW cables play a crucial role in enhancing the reliability, efficiency, and resilience of electrical grids and telecommunications networks worldwide.

Being the leading distributor of stay wires, ground wires, tower accessories, earth wire hardware, and many other appliances, IAC Electricals will ensure you a firm business foundation. 

The post What Is OPGW Cable: Uses, Application appeared first on IAC Electricals.

They channel excess electrical currents, like faults or lightning strikes, away from people and equipment, preventing harm and ensuring a safer environment.

Through this blog, IAC Electricals is one of the leading manufacturers of hardware, fittings, and electrical accessories. Here, we will discuss earthing rods and accessories and their uses and types. 

What is an Earth Electrode?

Earth rods, also known as ground rods in North America, are a type of earth electrode essential for grounding systems. Buried directly into the ground, they facilitate the flow of fault currents toward the earth, ensuring safety in electrical installations. As metallic conductors, earth electrodes must withstand corrosion for extended periods underground. 

They vary in materials, shapes, sizes, and arrangements, including pipes, plates, or rings around structures (Type B Earthing). Earth rods are a common type of earth electrode, serving as effective grounding solutions. Axis offers a diverse range of earth rods, providing reliable options for various applications in electrical systems. Explore our catalog for more details.

Types & Construction

Earth rods and accessories are essential components in grounding systems, providing a safe path for electrical currents to dissipate into the ground. Among the options available, 

1. Copper bonded earth rods

stand out for their cost-effectiveness, corrosion resistance, and low electrical resistance. Their steel core facilitates easy installation by driving them into the ground. 

2. Solid copper earth rods

are preferred in highly corrosive environments or where long-term durability is crucial. 

3. Stainless steel earth rods

are suitable when there’s a risk of galvanic corrosion due to dissimilar metals nearby. 

4. Galvanized steel earth rods

offer a low-cost option but compromise on electrical conductivity, current carrying capacity, and corrosion resistance. Each type serves specific needs, ensuring effective grounding systems tailored to varying conditions.

Benefits of Earth Rods

Earth rods and their accessories can help to achieve high fault current capacity in LV, MV, and HV substations, as well as in towers and other distribution applications, both overhead and underground. 

• Earth Rods has Worldwide Uses

They are favored globally due to their effectiveness in achieving optimum earthing for distribution and transmission systems. Copper-bonded earth rods, in particular, are widely used for their cost-effectiveness and ease of installation in soil conditions devoid of rocks and boulders. 

• Earth Rods is Highly Strong and Easy to Install

These rods, made of low carbon steel molecularly bonded with 99.9% pure electrolytic copper, boast high tensile strength and can be easily driven into the ground using a driving rod hammer, eliminating the need for extensive trench digging. 

• Earth Rods Designs Facilitate Long-Distance Transportation

Their extendable design, facilitated by highly conductive copper couplers, allows for joining multiple rods to reach deeper layers of soil with lower resistance. Vertically driven rods offer a space-efficient alternative in constrained areas. Additionally, their corrosion-resistant and compact design ensures easy storage and transportation over long distances.

Wrapping It Up

Explore our extensive selection of Earth Rods available in various sizes at IAC Electricals. Reach out to us for quotations or any inquiries about Earth Rods and accessories. Earth Rods are indispensable components in electrical grounding systems. 

IAC manufactures an impeccable range of Earthing & Stay accessories using the highest quality raw materials and advanced technology. Our products adhere to defined international quality norms, ensuring reliability and performance excellence. Get in touch with us to set up electrical hardware or earthing accessories at your location. 

The post What are Earth Rods? Click to Learn its Types and Uses appeared first on IAC Electricals.

This hardware material is designed to prevent the flow of electricity between conductors and the structures they are mounted on. These fittings are essential for ensuring the reliability and safety of electrical infrastructure.

This blog will discuss tension insulators, their fittings, and uses. So, read on!

Which Insulator is Known as Insulator Hardware Fittings?

 The insulator is also known as a tension insulator. It is commonly referred to as a “Suspension Insulator.” These insulators are designed to withstand mechanical tension forces caused by the weight  and tension of overhead power lines. 

They are typically used in transmission lines where the conductors are suspended between supporting structures such as poles or towers. Suspension insulators consist of a series of insulating discs or units connected by metal fittings and are designed to provide electrical insulation while also supporting the weight of the conductors under tension.

Insulator hardware fittings can include items such as clamps, brackets, pins, bolts, and washers, which are specifically designed to securely hold insulators in place to provide mechanical strength and electrical insulation.

Fitting Insulator Hardware Involves Several Steps

1. Preparation:

Ensure that the structure where the insulator hardware will be fitted is clean and free from any debris or obstructions.

2. Positioning:

Determine the appropriate location for mounting the insulator hardware on the structure. This location should provide adequate support and clearance for the insulator.

3. Attachment:

Securely attach the insulator hardware to the structure using appropriate fasteners such as bolts, screws, or clamps. Ensure that the hardware is aligned correctly and tightened securely to prevent any movement or loosening over time.

4. Insulator Installation:

Once the hardware is securely attached, place the insulator onto the hardware fittings. Ensure that the insulator is seated properly and securely within the hardware fittings.

5. Final Check:

Double-check the installation to ensure that all components are properly aligned and tightened. Verify that there are no visible defects or damage to the insulator hardware or the structure.

6. Testing (Optional):

Depending on the specific application, you may need to conduct tests to verify the integrity and performance of the insulator hardware fittings. This could include electrical testing or load testing to ensure that the fittings can withstand the expected stresses and conditions.

7. Maintenance:

Regularly inspect the insulator hardware fittings for any signs of wear, damage, or corrosion. Replace any damaged or worn components as needed to maintain the reliability and safety of the electrical system.

What We Give Service

IAC Electricals is a leading insulator hardware fittings manufacturer India.  By following these steps, you can properly fit insulator hardware fittings to ensure the stability and functionality of electrical systems. On this note, we are providing service-

1. CE Marking for Products

CE marking signifies compliance with EU safety, health, and environmental protection standards, affirming a product’s suitability for sale within the European Economic Area.

2. Performance Testing

It evaluates the functionality, reliability, speed, and scalability of software applications under various conditions to ensure optimal performance. 

3. Composites Testing

It involves evaluating the mechanical, thermal, and chemical properties of composite materials to ensure quality, durability, and performance in various applications.

4. Transparent Armor and Military Glass Testing

this process undergoes rigorous testing for ballistic resistance, optical clarity, durability, and environmental conditions to ensure effectiveness and safety.

5. Accelerated Stress Testing (AST)

This method is to simulate harsh conditions or use over time to assess product reliability quickly.

6. Non-Destructive Testing

It is a method used to evaluate the properties of materials or components without causing damage, ensuring safety and reliability.

7. Polymers and Plastics Testing

This involves evaluating material properties like strength, durability, and chemical resistance through various analytical and experimental methods for quality assurance and performance assessment.

Final Words

Understanding tension insulator hardware fittings is crucial for ensuring the stability and reliability of overhead power transmission systems. Proper selection, installation, and maintenance of these fittings are essential to withstand mechanical forces and maintain electrical insulation, contributing to the safety and efficiency of the infrastructure.

IAC Electricals, an insulator fittings manufacturer India, we’ve fostered a culture of trust, something we’re immensely proud of. This environment has cultivated a team passionate about their work, which reflects in our exceptional performance. It’s this dedication that drives our success.

The post Tension Insulator Hardware Fittings: Comprehensive Guide appeared first on IAC Electricals.

Despite its versatile uses in the commercial and residential property, low voltage wire is different and has the distinct feature that can differ from the regular wire. 

When we are talking about the networking system, two wires always stand out: Low voltage wire and regular wire. 

Through this blog, we’ll highlight the key difference between low voltage wire and regular wire. Let’s dive into it!

Low Voltage Wire Vs Regular Wire

In the previous blog, we have discussed the applications, advantages and limitations of low voltage wires and regular wires. In this part, we explain their differences with each other. 

It may help you to understand which wire is truly applicable for your networking system. 

However, we first take a look at the definition of low voltage wire and regular wire. 

What is Low Voltage Wire?

Low-voltage wire refers to electrical wiring designed to carry lower levels of electrical current typically below 50 volts. It is commonly used in various applications such as telecommunications, data networking, home automation, and audio-visual systems, providing a safer and more flexible option for transmitting power and signals over short distances.

What is Regular Wire?

Regular wire refers to conventional electrical wiring commonly used in various applications, including residential, commercial, and industrial settings. It typically consists of conductive metal strands encased in insulation material, serving to carry electrical currents for powering devices, lighting fixtures, and other electrical components within a specified voltage range.

The Difference between Low Voltage Wire Vs Regular Wire

Here are the main three aspects that we highlighted to point out the difference between Low Voltage Wire Vs Regular Wire.

• Voltage Rate

The primary discrepancy between low voltage and regular wire lies in their voltage ratings. Low voltage wire is specifically designed for systems operating under 50 volts, offering enhanced safety and efficiency. In contrast, regular wire is intended for standard voltage levels, typically ranging from 120 to 240 volts.

• Safety Features

Low voltage wire inherently provides heightened safety with its lower voltage levels, mitigating electrical hazard risks. This contrasts sharply with regular wire systems, particularly those at higher voltages, which demand rigorous safety protocols throughout installation and operation. The reduced voltage of low voltage wire significantly minimizes potential dangers, ensuring safer networking environments.

• Versatility Aspect

Low-voltage wire offers adaptability for targeted networking needs, excelling in areas like data transmission and home automation. In contrast, regular wire is primarily suited for high-voltage scenarios, backup power systems, and industrial networking setups due to its durability and capacity for handling higher voltages.

Low Voltage Wire Vs Regular Wire: Factors to Consider When Choosing Between Them

When deciding between low-voltage and regular wire for networking projects, consider these factors:

• Networking Needs:

Assess the voltage requirements of your equipment to determine the suitable wire type.  Ensuring compatibility with specific voltage requirements is crucial for optimal performance and safety in your networking setup.

• Compliance:

It’s essential to adhere strictly to local building codes and regulations when installing wiring to guarantee both safety and legal compliance. Failure to do so could result in serious consequences and liabilities.

• Future Expansion:

When planning for network upgrades, opt for wire that offers scalability and can support increased bandwidth or additional devices. This proactive approach saves time and resources by minimizing the need for rewiring or infrastructure modifications in the future.

Final Words

In conclusion, selecting between low-voltage wire and regular wire for networking hinges on project needs, safety, budget, and future plans. Grasping the variances between these wire types aids in informed decisions for safe, efficient, and effective installations. 

If you’re ready to start your networking journey, Infinite Network is here to provide expert guidance. As your trusted partner, contact IAC Electricals to ensure seamless network installations. Your flawless connectivity is our priority!

The post Low Voltage Wire Vs Regular Wire: Brief Discussion appeared first on IAC Electricals.

When setting up a network, choosing the right cables is crucial. There are mainly two types of wire available: low-voltage wire and regular wire. They each have their own features, benefits, and best uses. 

In this guide, we’ll explain the differences between them, where they’re commonly used, and how to pick the right one for your network setup. Let’s stay tuned with IAC Electricals for a better networking setup. 

Low Voltage Wire: Everything You should Know

In this part, we’ll discuss  everything about Low Voltage. To understand the difference between Low Voltage and Regular Voltage, you need to have in- depth knowledge. Let’s explore. 

Low Voltage Wire and Its Application

Low voltage wiring is widely utilized in networking for several purposes:

• Ethernet Connections: It is commonly employed to establish Ethernet connections within buildings, residences, and data centers.
• Security Systems: Low voltage wire is instrumental in linking security cameras, access control systems, and alarms in networked security configurations.
• Voice over Internet Protocol (VoIP): VoIP phone systems heavily rely on low voltage cabling for both data transmission and power supply.
• Intercom Systems: Low voltage wire is utilized in networked intercoms found in both commercial and residential settings.
• Home Automation: Smart home networks make extensive use of low voltage cabling to connect various devices such as smart thermostats, lighting control systems, and home audio setups.
• Structured Cabling: Within structured cabling systems, low voltage wire serves a pivotal role in connecting diverse network components.

Advantages of Low Voltage Wire

Using low voltage wire in networking provides numerous benefits:

• Improved Safety: The reduced voltage levels minimize the potential for electrical accidents, ensuring safer installations.
• Enhanced Flexibility: Low voltage wire is highly adaptable and convenient to manipulate, making it well-suited for intricate network configurations.
• Cost-Effectiveness: Typically, low voltage wire is more economical compared to standard wire, presenting a cost-efficient solution for network installations.

Low Voltage Wire: Limitation of Uses

However, low-voltage wire has certain drawbacks in networking:

• Voltage Limitations: It is unsuitable for high-voltage networking tasks, restricting its adaptability.
• Restricted Power Capability: Low voltage wire might not be able to handle power-intensive networking equipment and high-speed data transfer effectively.

Regular Wire: Everything You should Know

Regular wire, also referred to as line voltage wire. It is specifically engineered for networking setups operating at standard voltage levels, usually around 120 volts or 240 volts. Despite not being the primary option for networking, it still finds utility and possesses distinctive attributes within networking contexts.

Regular Wire and Its Application

The Regular wire is utilized in networking for distinct purposes, such as:

• Power Distribution: It is employed to deliver power to networking devices and data centers.
• High Voltage Situations: Occasionally, standard wire might be employed in high voltage networking scenarios.
• Backup Power: Standard wire could be utilized to link backup power devices such as generators and uninterruptible power supplies (UPS) to network infrastructure.

Advantages of Regular  Wire

Regular wiring provides benefits in certain networking situations:

• Broad Voltage Compatibility: It accommodates both low and high-voltage networking needs.
• Power Distribution: Conventional wiring can sustain heavy power demands, making it appropriate for energy-intensive devices.
• Flexibility: It is employed in diverse industrial and data center networking configurations.

Regular Wire Limitations

While a regular wire is adaptable, it does have its networking drawbacks:

• Safety Risks: High-voltage networking demands stringent safety protocols.
• Inflexibility: Regular wire is less pliable than low-voltage wire, potentially complicating installations.
• Compatibility Challenges: It isn’t tailored for low-voltage networking needs and may not align with device specifications.

Final Words

Low voltage wire & regular wire have different uses and benefits. You need to understand an aspect of  regular wire or low voltage wire uses. Through this blog,  we have discussed the uses and limitations of low voltage wire and regular wire. 

Hopefully, this guide will help you. Hence, if you want to know more or get direct guidance, please contact IAC Electricals. We offered  electrical set up services as well as substation hardware, clamp & connectors. 

The post Low Voltage Wire & Regular Wire: Uses, Advantages and Limitations appeared first on IAC Electricals.

An electrical power cable is employed for transmitting and distributing electrical energy, comprising two or more electrical conductors connected with an outer sheath. This type of cable is utilized in scenarios where overhead lines are not feasible, such as in marine environments or airfield crossings, especially for the transmission of extra high voltages. 

However, it’s worth noting that underground cables are more expensive than their aerial counterparts for the same voltage. Here, IAC Electricals is presenting a significant drawback in their widespread adoption.

Power Cable: The Feature of Construction

The primary components of a power cable include the conductor, dielectric, and sheath. The conductor serves as the pathway for the current, facilitating its flow. The dielectric, or insulation, is designed to withstand the service voltage, ensuring the isolation of the conductor from other objects. 

Meanwhile, the sheath serves as a protective barrier, preventing the entry of moisture and safeguarding the cable against external factors such as chemical or electrochemical threats, as well as fire. The subsequent sections delve into a comprehensive exploration of the key constituents of electrical power cables.

1. Conductor

Copper and aluminum wires are chosen as conductor materials for cables due to their exceptional electrical conductivity. Power cables are typically constructed using solid or multiple bare wires composed of either copper or aluminum.

In the case of conductors with more than three wires, a specific arrangement is followed. The wires are organized around a central wire, with six in the first layer, twelve in the second, eighteen in the third, and so forth. 

The number of wires in these conductors can be 7, 19, 37, 61, 91, and so on. Conductor sizes are denoted as 7/A, 19/B, 37/C, etc., where the first figure indicates the number of strands, and the second figure (A, B, C, etc.) represents the diameters in centimeters or millimeters of the individual wires in the conductors.

2. Insulation

Impregnated paper, butyl rubber, polyvinyl chloride (PVC) cable, polyethylene, and cross-linked polyethylene are commonly employed dielectrics in power cables. Among these, paper-insulated cables are often favored due to their high current carrying capacity, reliability, and extended lifespan. The dielectric compound chosen for cables should possess specific characteristics:

• High insulation resistance is a crucial requirement.
• The dielectric should exhibit high dielectric strength to prevent leakage current.
• Mechanical strength is essential for the material.
• Capable of functioning effectively at elevated temperatures.
• Low thermal resistance is preferred.
• Maintaining a low power factor is advantageous.

For cables deployed in submarine and damp soil environments, synthetic dielectrics such as polyvinyl chloride and polyethylene are recommended. These materials are lighter, feature nonmigratory dielectrics, and offer good dielectric strength, low power loss, and low thermal resistance.

3. Inner Sheath

It is employed to shield the cable from moisture, which could impact its insulation. The cable sheath, composed of a lead alloy, possesses the strength to endure the internal pressures in pressurized cables. The inner sheath material must be nonmagnetic.

An aluminum sheath is utilized in power cables due to its cost-effectiveness, lighter weight, and superior mechanical strength compared to a lead sheath. In oil-filled and telephone cables, a corrugated seamless aluminum sheath is preferred for its improved bending properties, reduced thickness, and lighter weight.

4. Protective Covering

Cables with lead sheaths, when placed directly on the ground, are susceptible to corrosion and electrolyte damage. To safeguard against this, layers of fibrous materials such as paper or hessian, along with a waterproof compound or polyvinyl chloride, are employed to protect the cables. These layers of fibrous material, treated with a waterproofing agent and applied externally to the electrical cable, are referred to as serving.

The process of armouring involves the application of layers of galvanized steel wires or two layers of metal tape over the sheath to protect against mechanical damage. Steel wires are commonly chosen for armouring due to their high longitudinal strength.

In addition to mechanical protection, armouring serves the purpose of grounding the cable. In the event of a cable fault caused by insulation failure, the fault current is directed through the armor, effectively earthing the cable.

5. OverSheath

It provides the cables with structural robustness, safeguarding them against various forms of harm such as moisture, corrosion, dirt, dust, and more. The outer sheath is crafted from either thermosetting or thermoplastic materials.

Final Words

Power cables are essential components in electrical systems, designed with key features to ensure optimal performance. With materials like lead alloy or aluminum sheaths, they resist moisture, maintain insulation, and withstand internal pressures. 

These cables, known for their cost-effectiveness and mechanical strength, play a crucial role in powering diverse applications. If you are searching for the best option of electrical architecture,  IAC Electricals, insulator fittings manufacturers India is here to offer you all types of electrical installation and electrical accessories.

The post What Are The Features Of Power Cable? appeared first on IAC Electricals.

Low voltage wiring, is also recognized as structured cabling. It serves as the fundamental infrastructure for digital technology and communication devices. From the installation step to the benefits of Low voltage wiring uses are going to be discussed here. So, stay tuned with IAC Eectricals. 

What is Low Voltage Cable? 

Before heading to the Low voltage wiring accessories  installation step, we should look at its definition.  Wires carrying 50 volts or less are classified as Low voltage, which is below the power needed for typical appliances and lights running on outlets providing 120V in the US and 240V in Europe. 

The need for more reliable online resources on Low Voltage wiring motivated us to create this comprehensive guide. 

Normally, residences or commercial establishments receive electricity to their primary electrical panel through overhead wires connected to poles or a transformer. These transformers and poles are supplied with electricity from the electrical station of a power company.

While the standard circuits within a structure typically operate at high voltage, there are situations where Low-voltage circuits and devices prove more advantageous.

Low-voltage wiring is frequently employed for various purposes such as doorbells, access control systems, thermostats, outdoor ground lighting, and 5-volt USB outlets.

Benefits of Low Voltage Cable

Now you may ask why you use Low Voltage cables. This is the reason here we mentioned the most significant benefits of Low voltage cable. 

Even if you think you won’t utilize a hard-wired network in your business due to your  preference for wireless, it’s advisable to install cables if your walls are accessible for it. Wired connections are generally more secure, reliable, and faster than most wireless alternatives.

The presence of Low-voltage wiring is now expected in contemporary businesses, influencing productivity, leaseability of spaces, and more. Unlike older buildings that often only have dial-up and telephone connections, today’s Low-voltage wiring encompasses voice, video, and data transmission.

Here are a few advantages of installing of  Low voltage wiring aceesories:

• Low Voltage wiring is more efficient because of its less power consumption. 
• This type of wiring is scalable and more streamlined.
• The best thing about Low voltage wiring is that you can personalize it as per organization and business structure.

Low Voltage Wiring Installation

Similar to installing plumbing. After framing and before drywall and insulation, structured cabling should also be installed at this stage to set a sturdy foundation for security, networking, and communication centers. Low voltage cables are typically done once all electrical wiring is in place.

To initiate the installation of Low voltage wiring, the first step involves selecting a suitable location for the control room or structured cabling enclosure. This enclosure serves as the central point for the distribution of all Low voltage cables.

Once the location is chosen, you can proceed to install the structured media enclosure using basic tools such as a drill, the provided screws, wire cutters, and a hammer. This enclosure must feature ample electrical outlets for connecting various equipment and should be strategically placed, often in the basement for new construction homes.

The quantity and type of Low voltage wires you install depend on your specific requirements. It is advisable to run at least one data port to each office, TV location, phone jack, or potential computer spot, ensuring comprehensive coverage for your connectivity needs.

Final Words

In conclusion, the meticulous installation of Low voltage wiring accessories is crucial for establishing a robust infrastructure supporting security, networking, and communication systems. 

By strategically placing structured media enclosures with ample outlets, one ensures a seamless and efficient connectivity network throughout the space, meeting the diverse needs of modern technology. 

On this note, you can contact with IAC Electricals, is one of the most efficient Indian installers and companies where you will get all types of cable accessories, tower accessories, clamp & connectors and more. 

The post Low Voltage Wiring: How to Install It? appeared first on IAC Electricals.

Referred to as power transmission lines or high-voltage lines, these channels convey electricity from power plants or generator parks to a grid responsible for regional power distribution. This is where electrical substations become integral components of this process.

What is Substation or an Electrical Substation?

Usually situated around consumption zones, either indoors or outdoors to conserve space. Additionally, substations are also found near power plants.

The key disparity lies in the scale of the setups. Transformer stations connect with high/medium-voltage transmission systems, whereas electrical substations are configured to handle and convert lower voltage levels.

The Function of Electrical Substation

Electricity stations are like super helpers for power. They make electricity, change it, and send it to different places. That’s how our homes get power to run our gadgets safely.

Different types of these stations make sure the power is just right for us to use. They make it strong and change it so it works well for all our devices.

Parts of the Electrical Substation

An electrical substation is a high-voltage electrical station that contains many different sub station hardware fittings that work together to safely and efficiently distribute electricity. Some of the key components of an electrical substation include:

   1.Power transformers

These are used to change the voltage of electricity from one level to another. For example, a power transformer can be used to step up the voltage of electricity from 11,000 volts to 138,000 volts or to step down the voltage of electricity from 138,000 volts to 11,000 volts.

    2. Circuit breakers

These are used to protect electrical circuits from damage by automatically opening the circuit if the current exceeds a safe level. Circuit breakers are also used to isolate faults in electrical circuits.

   3.Current transformers

These are used to measure the current flowing in an electrical circuit. The current transformer steps down the current to a safe level that can be measured by a meter.

   4.Potential transformers

These are used to measure the voltage in an electrical circuit. The potential transformer steps down the voltage to a safe level that can be measured by a meter.

   5.Isolators

These are used to isolate electrical circuits for maintenance or safety purposes. Isolators are also used to prevent the flow of current between different parts of an electrical system.

   6.Busbars

These are thick copper bars that are used to carry electricity from one part of an electrical substation to another. Busbars are insulated to prevent the flow of current to the ground.

  7.Lightning arresters

 These are used to protect electrical equipment from damage caused by lightning strikes. Lightning arresters divert the energy of lightning to the ground.

  8.Control panels

These are used to control and monitor the operation of an electrical substation. Control panels contain switches, meters, and indicators that allow operators to control the flow of electricity and monitor the status of the substation equipment.

These are just some of the many components that can be found in an electrical substation. The specific components that are included in a substation will vary depending on the size and purpose of the substation.

Types of Electrical Substation

Electrical substations come in various types, each serving specific functions within the power grid. Here are some common types: 

• Step-up Substation: These substations increase the voltage of electricity generated at power plants for efficient long-distance transmission over high-voltage lines.

• Step-down Substation: Opposite to step-up substations, they reduce high-voltage electricity to lower levels before distributing it to local areas, industries, or homes.

• Distribution Substation: They receive electricity from transmission lines at higher voltages and lower it further for local distribution. They supply power to neighborhoods or smaller regions.

• Switching Substation: These substations enable switching operations, allowing for the rerouting of power during maintenance or in case of faults, ensuring a continuous power supply.

• Converter Substation: Specifically designed for converting alternating current (AC) to direct current (DC) or vice versa. They’re essential for systems involving different types of current.

• Mobile Substation: These substations are portable and can be quickly installed in case of emergencies or to provide temporary power during repairs or construction work.

• Collector Substation: Typically used in renewable energy setups like wind or solar farms, they gather power from multiple sources and send it to a central point for transmission.

• Indoor and Outdoor Substations: These describe the physical location of the substation. Indoor substations are enclosed within buildings, while outdoor substations are exposed and built-in open spaces.

These different types of substations play crucial roles in the efficient generation, transmission, and distribution of electricity within power systems. 

Final Words

Electrical substations are the backbone of power distribution, facilitating safe and efficient electricity flow. Their diverse types cater to transmission, transformation, and local distribution needs. 

These vital hubs ensure reliable energy access, empowering modern societies while constantly evolving with advanced technologies for a robust energy future. On this note, IAC Electricals manufacturer and installer of substation equipment, clamps and connectors, and other electrical transmission accessories. 

We aim to be the top choice for making transmission line hardware fittings in India and beyond. Our goal is to offer top-notch service without any compromises and serve everyone with the best expertise in the field. 

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The HD 626 standard forms the basis for the construction and mechanical properties of the AB Cable fittings and accessories. It encompasses configurations such as the Insulated Messenger System, Self-Supporting System, and the uninsulated Messenger System. 

In our previous piece, we discussed the advantages of AB Cable accessories. Now, we will discuss testing of Low Voltage AB Cable fittings and accessories. 

Testing of AB Cable Fittings & Accessories

Before we go into the process of testing, we should know the major accessories of the AB cable fittings & accessories are as follows:

1. Suspension Clamps

Suspension clamps work with other supporting brackets or compatible support hardware to securely suspend and grip low-voltage cable accessories without any damage. Additionally, these clamps can be utilized with insulation piercing connectors to establish service connections, effectively tapping into the mainline.

2. Anchoring Clamps

Anchoring clamps paired with a bracket or supporting hardware. They are used to starin the messenger or cable, either for line termination or to create a maximum 90-degree angle in the LV AB Cable system to ensure the cable’s insulation remains intact and undamaged.

3. Service Clamps

Service clamps are utilized in conjunction with brackets or additional supportive hardware to tension the insulated service conductor in a low-voltage AB Cable system. Their purpose is to facilitate turning angles, secure service lines to walls, and offer support for tap-offs without causing harm to the cable’s insulation.

4. Insulation Piercing Connectors (IPC’s)

Insulation Piercing Connectors serve to create tap connections on AB cable systems, encompassing both the messenger wire and supporting system. These taps facilitate line extension, and line distribution, and serve various purposes like street lighting or linking to households. Their design ensures a sealed connection, impervious to water entry, effectively functioning as a waterproof connector.

Testing Process of AB Cable Fittings & Accessories

1. Mechanical Testing

The clamps and connectors mentioned earlier undergo rigorous testing, including load, slip, and endurance tests. This ensures their ability to handle real-world AB Cable load conditions without slipping. Following the crimping process, midspan joints and pre-insulated bimetallic lugs undergo mechanical tests.

For insulation-piercing connectors, their connection shouldn’t harm the conductor. Therefore, after applying the IPC, both the tap and main conductor undergo a tensile strength test. This test ensures that the cable strands remain intact, avoiding any weakening caused by the product’s application.

2. Electrical Testing

The clamps and connectors undergo a rigorous 6 kV test, ensuring that no part of the product carries an electric charge during examination. This test is crucial to guarantee the safety of individuals, particularly power line workers, or anyone who might accidentally come into contact with the product while the power line remains active.

The primary cause of aging in AB cables is the utilization of non-standard connectors, accessories, and clamps. These elements enable water entry, gradually causing damage to the cable. Water entry on an AB Cable commonly occurs if non-standard equipment is used. IAC Electricals undergo a stringent 6kV underwater test to ensure a waterproof connection without any electrical leakage.

3. Environmental Testing

These items are applied to outdoor overhead power distribution systems, so it’s crucial for the clamps to undergo testing for corrosion and climatic aging. This testing guarantees the clamps’ durability in harsh outdoor conditions like direct sunlight, rain, and more.

Final Words

Considering the testing process and advantages of AB cable fittings and accessories, IAC provides a range of AB Cable accessories such as Bi-metallic Lugs, Copper/Aluminum Lugs, different types of clamps and connectors such as IPC Connectors, Dead End Clamps, Tension Clamps with Thermoplastic Bodies, Wedge Clamps, Suspension Clamps, and more. 

IAC is a well-known manufacturer of hardware fittings for transmission insulator lines. We also specialize in OPGW hardware fittings, pole line fittings for distribution lines, earthing accessories, and conductor accessories for HTLS conductors. For further details on our products and company, please visit our website- IAC Electricals.

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